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Service Helpdesk +1(855)GVA-FOIL

Special features

VACUFOIL

  • Longitudinal or transverse foiling operation
  • Ergonomic movable swivel arm to house the motor-driven foil webs on 2 levels
  • Suction channel frames with loop sensors to house the foil before pulling
  • Suction board at press entry for foil web tension control
  • Pneumatic vacuum device at press exit with adjustable blowing nozzles for foil separation
  • Air cushion shafts to better support the foil travel
  • Air induced draft fans with aspiration pipes to generate the vacuum

VACUFOIL

  • Longitudinal or transverse foiling operation
  • Suction channel frames with loop sensors to house the foil before pulling
  • Suction board at press entry for foil web tension control
  • Pneumatic vacuum device at press exit with adjustable blowing nozzles for foil separation
  • Air cushion shafts to better support the foil travel
  • Air induced draft fans with aspiration pipes to generate the vacuum

Transverse foil feeding

  • For special and demanding jobs
  • The number of machine passes are reducible
  • For blind embossing and foil stamping with different foil colours, one behind the other, in the sheet running direction

Transverse foil feeding

  • For special and demanding jobs
  • The number of machine passes are reducible
  • For blind embossing and foil stamping with different foil colours, one behind the other, in the sheet running direction

Hologram application

  • The hologram foil is unwound using the VACUFOIL foil transportation system
  • The foil tension of each hologram foil web is individually adjustable
  • The register mark detection happens inside the press or at the entry to the press

Hologram application

  • The foil tension of each hologram foil web is individually adjustable
  • The register mark detection happens inside the press or at the entry to the press

Hologram application

  • The hologram foil is unwound using the VACUFOIL foil transportation system
  • The foil tension of each hologram foil web is individually adjustable
  • The register mark detection happens at the entry to the press

Baling press for foil waste

  • High capacity baling press for waste foil
  • The foil waste drive is located outside the machine, offering a clean and time saving solution

SMART Register

  • Sophisticated scanning devices detect register marks
  • Highly precise linear motors carry out the sheet positioning
  • Pre-setting of all parameters by touch screen

POWER Feeder

  • Solid construction combined with high operating comfort for dynamic sheet transportation
  • Inclined suction belt table at sheet infeed of 3°
  • Automatic lateral adjustment of sheet guides
  • Stepless de-piling and automatic lateral adjustment of main and residual pile
  • Nonstop rack-of-swords-system for non-stop pallets
  • Special timed rollers and bevelled sheet flap arrangement to ensure smooth sheet feeding
  • Automatic suction head positioning

ESS modification

The FSA 870 Compact gives the option for an enlarged stamping area. The runnable size sheet size then extends up to 870 x 600mm /34.3" x 23.6" for board, and 855 x 600mm /33.7" x 23.6" for paper. The enlarged stamping area of 800 x 592 mm / 31.5" x 23.3” typically allows for one additional row of dies.

High Pile machine configuration

The FSA 870 Compact is also available in a high pile configuration, which allows folding carton manufacturers to work with deeper piles, reducing change times and increasing productivity.

Die-cutting equipment

High-speed die-cutting, embossing or a combination of both is made easy, using the standard die-cutting chase and make-ready plate. This multifunctional use is a benefit of the FSA 870 Compact.

Machine extensions

The standard machine can be extended by a second stamping station for hot foil stamping and blind embossing. Another possibility is to add a web sheeter or different substrate un- and rewind solutions as well as other machine components.

Visualisation and inspection equipment

  • A single camera video system for print quality monitoring can be supplied
  • For inspection and observation of the quality of high gloss reflecting foil stamped areas, a state of the art system for fault detection based on incremental reading is available. This works also for hologram application in security applications

Foil web transport

  • Up to 4 foil feeds on 2 unwinding levels
  • The foil is unwound using the high performance foil transportation system VACUFOIL
  • Suction channel frames with loop sensors to house the foil before advance
  • Suction board at press entry for foil web tension control

Foil web transport

  • Up to 6 foil feeds on 3 unwinding levels
  • The foil is unwound using the high performance foil transportation system VACUFOIL
  • Suction channel frames with loop sensors to house the foil before advance
  • Suction board at press entry for foil web tension control

Standalone or inline operation

The dedicated substrate feeding device allows for an integration in all kinds of webfed systems. An infeed and outfeed web buffering system enables a perfect synchronisation to be achieved between the platen press. It is possible to vary the infeed and outfeed substrate web speeds. The system can run with rotary, semi rotary or combination drive web presses. The press does work as a standalone with its own substrate web unwind and rewind unit or cross cutter.

Easy settings of the counterparts

  • Easy setting of dies and counterparts without any disconnection of the substrate web
  • Perfect make-ready possibilities underneath the counter plate
  • Positioning pins align honeycomb, counter plate and make-ready plate

Large stamping area

With a maximum stamping area of 430 x 610 / 16.9" x 24" the system allows for a huge range of application possibilities and can be integrated to a wide spectrum of web fed systems.

Gietz machine user interface (GUI)

The newly developed interface features a touch optimized screen with self-explanatory icons and controls. Higher security and easy learning trough context-sensitive real time help is available. The Intuitive instructions for hands on training, can reduce familiarization time for new operators. If requested, a quick remote support by the Gietz Service Helpdesk is possible.

Gietz machine user interface (GUI)

The newly developed interface features a touch optimized screen with self-explanatory icons and controls. Higher security and easy learning trough context-sensitive real time help is available. The Intuitive instructions for hands on training, can reduce familiarization time for new operators. If requested, a quick remote support by the Gietz Service Helpdesk is possible.

Dynamic foil web transport

The press features a dynamic foil web transport for up to 2 foil feeds. The 90 degrees rotating foiling unit allows for the foils to be run along with or transverse to the substrate web running direction. The friction un- and rewinders allow the use of single or multiple webs and thus offer maximum application flexibility.

Standalone or inline operation

The unit can be supplied for incorporation into all current and established narrow web printing / converting / finishing machines or with own substrate web unwind device and rewind device / cross cutter to run as a stand-alone finishing system.

Ergonomic and optimized design to reduce setup time

The user-friendly design of the machine makes set-up and change over straightforward. The setting of dies and counterparts is easy, without any disconnection of the substrate web. Perfect make-ready possibilities are accessible underneath the counter plate. The changing of foils is user-friendly and handled conveniently on top of the machine.

Large stamping surface

The large stamping surface of 430 x 610 mm / 16.9“ x 24“ allows for a huge range of application possibilities, coping 1:1 with the print repeat.

Large stamping area

With a maximum stamping area of 550 x 610 / 21.65" x 24" the system allows for a huge range of application possibilities and can be integrated in a wide spectrum of web fed systems.

Foil feeding device

The foil feeding device consists of rollers, graduated bars and brake blocks. There is a specific reference numbering to position the foil, starting from the unwinding section and reaching to the hot foil stamping unit. This system allows perfect stripe application in the longitudinal substrate web direction. Additionally, an electronic web guide system allows perfect alignment between the substrate web and the hologram stripe.

Hologram application

A rotary system carries out the hologram stripe application. Foil and substrate web are constantly unwound. The foil tension of each hologram foil web is individually adjustable. A special pressure wheels system allows maximizing the applicable number of foil webs.

Pancake or criss-cross bobbin runnable

The secure machines are able to run either Pancake or Criss-Cross bobbins. Criss-Cross bobbins allow a high production output due to the high amount of foil meters on the roll. Both kinds of foil reels are precisely controlled when feeding into the machine.

No foil waste

The stripe transferring takes place both for metallised and demetallised holograms across the whole length and the whole width of the foil surface. Immediately after the application, a suction unit removes the foil carrier film waste and thus the final product is ready for the next production step.

Gluing systems

The standard cold gluing unit applies dispersion glue on the blanks in the required shape by means of foam rubber pads on gluing wheels. Also available are high-pressure hot or cold glue spray systems.

Swing away delivery stack

The Gietz HTF machines are designed for a maximum operating comfort. Swing away delivery stacks allow optimal access to the forming stations, which enables a comfortable and quick set-up. The horizontal delivery of the completed trays simplifies the removal of erected trays at optimal height and with a minimum number of operators.

Fixed forming stations

Fixed forming stations are suitable for running repeat jobs due to the dramatically reduced setup time. Their pre-setting normally takes place at our production site in Gossau, Switzerland. Customers can also set them up on site, for which Gietz supplies the material.

Flanging Station

Enlarging the Gietz HTF 940 with a tray edge reinforcing station is quick and easy at any time. Fixed by hot glue, single or double folded reinforcement flanges are possible either on the inside or on the outside of the carton tray. This reinforces the trays for stronger resistance and better handiness.

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